LI Yun-rui 1,2 , TANG Xue-he 1,2 , GUO Zhi-wei 3 , FENG Jian-wen 4 , HU Xu-teng 1,2.Simplified Cracked Body Modeling for Aeroengine Disk[J].航空发动机,2025,51(1):103-110
Simplified Cracked Body Modeling for Aeroengine Disk
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Key Words:aeroengine disk  damage tolerance design  simplified cracked body model  critical crack size  crack propagation life  aeroengine
Author NameAffiliation
LI Yun-rui 1,2 , TANG Xue-he 1,2 , GUO Zhi-wei 3 , FENG Jian-wen 4 , HU Xu-teng 1,2 1. State Key Laboratory of Mechanics and Control for Aerospace Structures 2. College of Energy and Power EngineeringNanjing University of Aeronautics and Astronautics:Nanjing 210016China 3. AECC Shenyang Engine Research InstituteShenyang 110015China 4. CAAC Airworthiness Certification CenterBeijing 100102China 
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Abstract:In response to the growing need for the development of assessment methods for damage tolerance design in aeroengine disks, a study on simplified modeling methods for disk cracks was conducted. This research focused on typical crack types that could exist in key regions of the disk, such as the bore, web, and bolt holes. By utilizing the geometric characteristics of the disk along with its loading conditions, fracture mechanics analysis was performed on both the complete disk and simplified cracked body models using the commercial software. A comparative analysis was carried out to establish principles for selecting and constructing simplified cracked body models based on the characteristic features of different disk regions and their corresponding critical crack sizes. The results show that employing simplified cracked body models to replace the actual disk components for crack propagation analysis yields stress intensity factors and crack size variation curves with cyclic loading that closely resemble the computed results from the actual disk model. The calculated criti? cal crack size exhibited discrepancies within ±10%, and the predicted crack propagation life exhibited differences within ±5% compared to the actual disk calculations. The simplified cracked body models slightly err on the conservative side in estimating the crack propagation life, as compared to the actual disk's behavior.
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